Yukon Gear Dana 80 Differential Master Overhaul Kit (4.125" OD)

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SKU: YUKYK D80-A
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Sale price$734.99 Regular price$753.00
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Car Wheel Size Chart

Wheel Diameter (inches) Tire Width (mm) Aspect Ratio Rim Width (inches)
14185655.5
15195606.0
16205556.5
17215507.0
18225457.5
19235408.0
20245358.5

Note: Wheel and tire sizes vary by car make and model. Always consult your vehicle’s manufacturer for exact specifications.

How to Read Tire Size

Example: 225/45R17 means:

  • 225 = Tire width in mm
  • 45 = Aspect ratio (height as % of width)
  • R17 = Rim diameter in inches

Product Details

Product Description
Part Numbers
Sizing & Fit

About Yukon Gear & Axle

Yukon Gear & Axle is the off-road and truck differential expert — gear sets, lockers, axle shafts, and complete axle assemblies for Dana 30, Dana 44, Dana 60, and modern AAM axles. The trusted source for rock-crawler and overland gear changes.

Yukon Gear Dana 80 Differential Master Overhaul Kit (4.125" OD)

Ensure the longevity and performance of your Dana 80 differential with this precisely engineered Master Overhaul Kit from Yukon Gear & Axle. Specifically designed for applications with a 4.125-inch Outer Diameter (OD) ring gear, this kit provides all the necessary high-quality components for a complete and reliable rebuild.

Premium Components for Demanding Applications

This kit features genuine Timken bearings and races, renowned for their exceptional durability and smooth operation under heavy loads. High-quality seals and a complete set of small parts are included to guarantee a professional installation and lasting performance. Yukon Gear's commitment to tailored kits ensures that every component is optimized for your specific Dana 80 differential.

Comprehensive Kit Includes:

  • Carrier Bearings and Races
  • Pinion Bearings and Races
  • Pinion Seal
  • Complete Shim Kit
  • Pinion Nut
  • Crush Sleeve (if applicable)
  • Oil Baffles and Slingers (if applicable)
  • Thread Locking Compound
  • Marking Compound with Brush

This Yukon Gear Master Overhaul Kit is the ideal choice for maintaining the strength and reliability of your heavy-duty vehicle's drivetrain. Get the best parts for your Dana 80 differential, exclusively from GGCRACING.

Vehicle Fitment

Years Make Model Trim
1992 Chevrolet C3500 Scottsdale
1992-1998 Chevrolet C3500 Cheyenne
1992-1998 Chevrolet C3500 Silverado
1994-1997 Chevrolet C3500 Base
1999-2000 Chevrolet C3500 Base
1999-2000 Chevrolet C3500 LS
1996-2007 Chevrolet Express 3500 Base
2006-2007 Chevrolet Express 3500 LT
1992-1995 Chevrolet G30 Beauville
1992-1995 Chevrolet G30 Chevy Van
1992-1995 Chevrolet G30 Hi-Cube
1992-1995 Chevrolet G30 Sportvan
1990-1998 Chevrolet K3500 Silverado
1990-1998 Chevrolet K3500 Cheyenne
1994-1997 Chevrolet K3500 Base
1997-1999 Chevrolet P30 Base
1995-1998 Dodge B3500 Base
1994-2002 Dodge Ram 2500 Base
1999-2003 Dodge Ram 2500 Van Base
1994-2002 Dodge Ram 3500 Base
1988-1998 Ford E-350 Econoline XL
1992-1998 Ford E-350 Econoline Base
1997 Ford F-250 HD XL
1997 Ford F-250 HD XLT
1988-1992 Ford F-350 Custom
1988-1997 Ford F-350 XL
1993-1997 Ford F-350 XLT
1995 Ford F-350 Eddie Bauer
1995-1996 Ford F-350 Special
1997 Ford F-350 Base
1992-1993 GMC C3500 Sierra
1992-1993 GMC C3500 Sierra SLX
1992-2000 GMC C3500 Sierra SLE
1994-2000 GMC C3500 Sierra SL
1994-2000 GMC C3500 Sierra SLT
1992-1993 GMC K3500 Sierra
1992-1993 GMC K3500 Sierra SLX
1992-2000 GMC K3500 Sierra SLE
1994-2000 GMC K3500 Sierra SL
1997-1999 GMC P3500 Base

Product Details

Product Description
Part Numbers
Sizing & Fit

About Yukon Gear & Axle

Yukon Gear & Axle is the off-road and truck differential expert — gear sets, lockers, axle shafts, and complete axle assemblies for Dana 30, Dana 44, Dana 60, and modern AAM axles. The trusted source for rock-crawler and overland gear changes.

Yukon Gear Dana 80 Differential Master Overhaul Kit (4.125" OD)

Ensure the longevity and performance of your Dana 80 differential with this precisely engineered Master Overhaul Kit from Yukon Gear & Axle. Specifically designed for applications with a 4.125-inch Outer Diameter (OD) ring gear, this kit provides all the necessary high-quality components for a complete and reliable rebuild.

Premium Components for Demanding Applications

This kit features genuine Timken bearings and races, renowned for their exceptional durability and smooth operation under heavy loads. High-quality seals and a complete set of small parts are included to guarantee a professional installation and lasting performance. Yukon Gear's commitment to tailored kits ensures that every component is optimized for your specific Dana 80 differential.

Comprehensive Kit Includes:

  • Carrier Bearings and Races
  • Pinion Bearings and Races
  • Pinion Seal
  • Complete Shim Kit
  • Pinion Nut
  • Crush Sleeve (if applicable)
  • Oil Baffles and Slingers (if applicable)
  • Thread Locking Compound
  • Marking Compound with Brush

This Yukon Gear Master Overhaul Kit is the ideal choice for maintaining the strength and reliability of your heavy-duty vehicle's drivetrain. Get the best parts for your Dana 80 differential, exclusively from GGCRACING.

Vehicle Fitment

Years Make Model Trim
1992 Chevrolet C3500 Scottsdale
1992-1998 Chevrolet C3500 Cheyenne
1992-1998 Chevrolet C3500 Silverado
1994-1997 Chevrolet C3500 Base
1999-2000 Chevrolet C3500 Base
1999-2000 Chevrolet C3500 LS
1996-2007 Chevrolet Express 3500 Base
2006-2007 Chevrolet Express 3500 LT
1992-1995 Chevrolet G30 Beauville
1992-1995 Chevrolet G30 Chevy Van
1992-1995 Chevrolet G30 Hi-Cube
1992-1995 Chevrolet G30 Sportvan
1990-1998 Chevrolet K3500 Silverado
1990-1998 Chevrolet K3500 Cheyenne
1994-1997 Chevrolet K3500 Base
1997-1999 Chevrolet P30 Base
1995-1998 Dodge B3500 Base
1994-2002 Dodge Ram 2500 Base
1999-2003 Dodge Ram 2500 Van Base
1994-2002 Dodge Ram 3500 Base
1988-1998 Ford E-350 Econoline XL
1992-1998 Ford E-350 Econoline Base
1997 Ford F-250 HD XL
1997 Ford F-250 HD XLT
1988-1992 Ford F-350 Custom
1988-1997 Ford F-350 XL
1993-1997 Ford F-350 XLT
1995 Ford F-350 Eddie Bauer
1995-1996 Ford F-350 Special
1997 Ford F-350 Base
1992-1993 GMC C3500 Sierra
1992-1993 GMC C3500 Sierra SLX
1992-2000 GMC C3500 Sierra SLE
1994-2000 GMC C3500 Sierra SL
1994-2000 GMC C3500 Sierra SLT
1992-1993 GMC K3500 Sierra
1992-1993 GMC K3500 Sierra SLX
1992-2000 GMC K3500 Sierra SLE
1994-2000 GMC K3500 Sierra SL
1997-1999 GMC P3500 Base

Product Details

Product Description

About Yukon Gear & Axle

Yukon Gear & Axle is the off-road and truck differential expert — gear sets, lockers, axle shafts, and complete axle assemblies for Dana 30, Dana 44, Dana 60, and modern AAM axles. The trusted source for rock-crawler and overland gear changes.

Yukon Gear Dana 80 Differential Master Overhaul Kit (4.125" OD)

Ensure the longevity and performance of your Dana 80 differential with this precisely engineered Master Overhaul Kit from Yukon Gear & Axle. Specifically designed for applications with a 4.125-inch Outer Diameter (OD) ring gear, this kit provides all the necessary high-quality components for a complete and reliable rebuild.

Premium Components for Demanding Applications

This kit features genuine Timken bearings and races, renowned for their exceptional durability and smooth operation under heavy loads. High-quality seals and a complete set of small parts are included to guarantee a professional installation and lasting performance. Yukon Gear's commitment to tailored kits ensures that every component is optimized for your specific Dana 80 differential.

Comprehensive Kit Includes:

  • Carrier Bearings and Races
  • Pinion Bearings and Races
  • Pinion Seal
  • Complete Shim Kit
  • Pinion Nut
  • Crush Sleeve (if applicable)
  • Oil Baffles and Slingers (if applicable)
  • Thread Locking Compound
  • Marking Compound with Brush

This Yukon Gear Master Overhaul Kit is the ideal choice for maintaining the strength and reliability of your heavy-duty vehicle's drivetrain. Get the best parts for your Dana 80 differential, exclusively from GGCRACING.

Vehicle Fitment

Years Make Model Trim
1992 Chevrolet C3500 Scottsdale
1992-1998 Chevrolet C3500 Cheyenne
1992-1998 Chevrolet C3500 Silverado
1994-1997 Chevrolet C3500 Base
1999-2000 Chevrolet C3500 Base
1999-2000 Chevrolet C3500 LS
1996-2007 Chevrolet Express 3500 Base
2006-2007 Chevrolet Express 3500 LT
1992-1995 Chevrolet G30 Beauville
1992-1995 Chevrolet G30 Chevy Van
1992-1995 Chevrolet G30 Hi-Cube
1992-1995 Chevrolet G30 Sportvan
1990-1998 Chevrolet K3500 Silverado
1990-1998 Chevrolet K3500 Cheyenne
1994-1997 Chevrolet K3500 Base
1997-1999 Chevrolet P30 Base
1995-1998 Dodge B3500 Base
1994-2002 Dodge Ram 2500 Base
1999-2003 Dodge Ram 2500 Van Base
1994-2002 Dodge Ram 3500 Base
1988-1998 Ford E-350 Econoline XL
1992-1998 Ford E-350 Econoline Base
1997 Ford F-250 HD XL
1997 Ford F-250 HD XLT
1988-1992 Ford F-350 Custom
1988-1997 Ford F-350 XL
1993-1997 Ford F-350 XLT
1995 Ford F-350 Eddie Bauer
1995-1996 Ford F-350 Special
1997 Ford F-350 Base
1992-1993 GMC C3500 Sierra
1992-1993 GMC C3500 Sierra SLX
1992-2000 GMC C3500 Sierra SLE
1994-2000 GMC C3500 Sierra SL
1994-2000 GMC C3500 Sierra SLT
1992-1993 GMC K3500 Sierra
1992-1993 GMC K3500 Sierra SLX
1992-2000 GMC K3500 Sierra SLE
1994-2000 GMC K3500 Sierra SL
1997-1999 GMC P3500 Base

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